JC102-LF 软成型封边机

型号/ Model：JC102-LF

说明：可封18mm、22mm、25mm的 J形、C形、形L、弧形、斜边。

Illustrated: This model can realize the edge banding of J-shape, C-shape, L-shape, the arc shape with 18mm, 22mm and 25mm thickness.

一键切换

One-key switch (board)

为了满足目前异形封边的多样化需求，我们从最初设计时就兼容了多种板材厚度和形状供选择，通过触屏按键可在功能区内对18/22/25mm三种常用门板厚度进行选择，同样在功能区也可以对需要封边的形状进行选择，如：J形、C形、L形，真正把复杂异形封边做到了简单化。

In order to meet the diverse needs of the current market, we provide different choices of board thickness and edge banding shapes in our original design. Three common board thicknesses including 18mm, 22mm, and 25mm are possible through setting on the screen. J-shape, C-shape and L-shape (the arc shape is optional) are available through the same operation on the screen. This model, with many function choices, indeed simplifies the edge banding process.

中心对称调整

Central symmetry adjustment unit

本单元是针对板材厚度有差异，优化调整功能。例如，按要求应使用22mm厚度板，但实际可能只有21mm，这样可能导致上直边拉手位置粘贴面积不够，出现粘贴不牢现象，可以通过此功能输入数值，将J形中心点往某一个方向进行微调移动，来合理分配上直边和下直边的粘贴面积和实现J形与板材中心对称的合理比例。

Because of different board thicknesses, this unit provides optimal adjustment. For example, according to requirements, a 22mm board should be used. But the actual board thickness is 21mm instead, which may lead to loosening adhesion due to insufficient paste area for the puller position in the upper straight edge. In this case, we can enter a specific number through this unit to slightly get the J-shaped center point moved towards a certain direction, reasonably relocating the paste areas of the upper straight edge and the lower one and realizing the reasonable symmetrical ration of the J-shape and the board center.

L形 （选配固定20mm水平深度）L-shaped (The fixed 20mm horizontal depth is optional)

（选配伺服可调5~28mm水平深度）(The servo-controlled 5-28mm horizontal depth is optional)

本单元可满足有柜体生产的客户和卫浴行业，可应用于极简薄边柜体，卫浴柜等......

选配可调水平深度功能，可在规定范围内对L形直边高度和水平深度进行灵活调节，来实现更多L形工艺的应用。例如：L形45°斜拼，不同厚度抽面于薄边侧板的嵌入配合等......大大提升定制家居风格多样化和差异化。

This model can be applied to thin-edged cabinets with minimalist design and bathroom cabinets.

With the function adjusting the horizontal depth, customers can adjust the vertical and horizontal depth of the L-shape within a specific range to produce more L-shaped furniture, like the combination of L-shaped board and 45° bevel board. This provides more choices for furniture design.

机身结构

Machine structure

整机压梁采用了300mm加高压梁，配合重型立柱支撑和伺服升降机构，板件在传送带驱动下压得更稳直线度更高，给整台设备的总成单元提供了更好的加工基准。

The machine beam is 300mm in thickness, well matching with heavy-lift column support and servo lifting unit. The boards can be pressed more stably and more perfect on the conveyer belt.

分离剂

Separating agent

板件进入所有加工单元以前，先进行分离剂喷射使板件表面邻近封边位置形成隔离膜，使二者之间不发生粘连便于后道清理。

Before any processes, the board is sprayed with separating agent to form an isolation film, which later helps to clean the spilled glue easily.

铣形单元

Milling unit

四组铣形装置，最多可安装7把成型刀具，可根据客户的功能选配进行分配组合，单元内部采用伺服电机和气缸通过操作系统进行精准切换，来实现对板件的各种铣形，所有刀具采用金刚石材质，确保这种大铣削量情况下能达到最佳效果和更长的使用寿命，软成型封边对板材铣型面平整度相对要求较高，所以我们主轴配备了高速电机每分钟转速12000转，铣削面更加平整降低了透底现象。

There are 4 sets of milling devices with a maximum of 7 knives. Within the unit, there are servo motor and air cylinder which can enable the flexible switching of different knives. All knives are made of diamond material which can produce better effect and be more durable. As a smooth milling surface is highly required in the soft forming edge banding, the principal axis is equipped with a high-speed motor which runs 12,000 rounds per minute. This makes sure the milling surface is more smooth.

涂胶送带单元

Edge band conveying unit

配备上置胶锅带涂胶，软成型薄带包覆式封边基本都采用带涂胶，它需要借助胶温进行初步软化，方便进行首次弯曲，后面则借助二次软化装置弯曲完成，为了方便上置胶锅便于拆卸，送带平台设计有退让移动结构，通过按钮可将平台退后留出空间方便胶锅取出，避免了拆卸平台调节水平的技术环节。标配预熔胶箱装置，胶量不足时即时补进，确保白色胶粒颜色不变黄，白色板件封边大大降低了胶线可见度。

This unit is equipped with a glue pot. For the soft forming edge banding, gluing on the edge band is more common. During this process, the glue temperature softens the edge band first, and the edge band will be re-softened through another unit later. The conveying platform can back-move through manual button to enable the easy disassembling of the glue pot. The model is also equipped with pre-gluing box which ensures timely refill of glue and prevents the glue from turning yellow. Besides, the glue line is almost invisible.

多功能组合压贴单元

Multifunctional edge pressing device

压贴本体采用大件铝合金材质进行加工而成，由于本体上装配有各种成型模板和压轮在功能选择时需要精准移动采用铝合金材质可确保不受环境温度变化而变形降低性能，在整个压贴本体上可实现18mm/22mm/25mm三种厚度板件和J形C形L形弧形斜边选择切换。并且每组模板根据系统指令活动时，都是以水平前后小行程方式原理，这种方式精准度更高，频繁切换不会出现位置偏差，导致封边压贴成型不到位问题。

The pressing device is made of aluminum alloy, which ensure that forming templates and press roller are not subject to temperature changes and deformation. The pressing device can provide service to boards with a 18mm, 22mm and 25mm thickness and to J-shaped, C-shaped, L-shaped and the arc-shaped board. The press device moves back and forth slightly to provide high accuracy. Frequent switching won’t lead to position deviation and poor adhesion.

恒温装置

Constant temperature device

软成型封边工艺对环境温度较为敏感，在成型挤压过程中保持恒温就显得尤为重要特别是冬天，所以我们在整个压贴上安装了保温罩，内部有暖风装置，最高可升至70℃，在主要成型的小范围内进行加温，由于空间小升温就快，节约了时间也降低了能耗。

Soft forming edge banding is susceptible to temperature changes. It’s very important to keep a constant temperature during the pressing process, especially in winter. As a result, we install a cosy over the edge presser to provide a maximum temperature of 70°C. The temperature can heat quickly with a small area, thus helping to save energy.

边带软化调节

Edge band softening adjustment unit

软成型封边也基本都是以0.5-0.55之间薄带为主，软化控制和板材决定了大部分的封边效果，板材尽量选择小颗粒高密度基材，剩下就是控制边带软化度，软化过度边带会起皱，软化不够粘贴后又会反弹，所以在压贴本体上我们设计了旋钮无极调温装置，可在不同的气候条件、不同的边带材料通过3组旋钮对需要软化的位置进分别调节，以达到最优佳效果。

The soft forming edge band commonly ranges from 0.5mm to 0.55mm in width. The softening control and board material largely decide the edge banding effect. So small-particle and high-density board should be priority choice. The edge band will crinkle if it is too soft and will rebound if not soft enough. To solve this problem, we design a infinite rotary temperature adjustment device which can adjust the needed-to-be softened position through 3 sets of rotary switches under different temperatures and with different edge band materials.

齐头单元

End-trimming unit

J形C形由于尺寸深度不一样，齐头锯片在这两种形状每次切割的深度也不一样，所以在齐头机座下方设计有进退导向，当切换到J形齐头单元会更向前移动通过锯片半径对J形端面齐平处理，当切换到C形时齐头单元后退，实现对C形端面齐平，取代市面上使用2组齐头方式占用机身长度降低整机稳定性的可能，在能实现所需功能前提下机身越短相对而言越稳定。

Because of different sizes of J-shape and C-shape, their depth cut by the trimming saw will not be the same. So a gadget which can move forward and back is installed under the trimming machine to advance when a J-shaped board is trimmed and to retreat when a C-shaped board is trimmed. Distinct from the machine which is equipped with two sets of trimming devices, this gadget can provide more stability as it helps to save more space.

伺服定位辅助压轮

Servo-controlled auxiliary press roller

软成型工艺在压贴成型后前后端边带存在一定反弹张力，经过齐头单元后，可能由于齐头锯片的转动引力会偶发性出现边带再次微微翘开的现象，所以我们在齐头完成后配有辅助压轮再进行复压一次，以最大可能提升成品优良率，辅助压轮分为上下两组，上面一组根据不同形状不同需要复压的位置跟随系统参数伺服同步自动调节，始终保持压轮浮动量。

The front and the rear ends of the soft forming edge band may loosen due to the rotation-led gravity by the trimming saw. To solve this problem, a servo-controlled auxiliary press roller is installed to press the board again, ensuring perfect edge banding effect.

修边单元

Trimming unit

修边为粗修和精修两组，上修边由于各种形状尺寸不一修边的边缘也非固定位置，所以上修边部分根据当前的工作模式驱动伺服电机进行定位，保证所有形状的修边悬浮量，确保修边R角一致。

There are rough trimming and fine trimming. As the length of the upper edge band is usually longer that the to-be-edge-banded board, a servo-controlled trimming unit is installed to get the additional upper edge band trimmed to make sure the folding corner fit well with the board.

平刮（选配）

Flat scraping unit (optional)

选配平刮装置可将板件上下平面少量残留进行清理去除。

The optional flat scraping device can get the remnant wastes on and under the board cleaned.

清洗剂

Cleaning agent

修边完成后由于修边刀具高速旋转必然会有残胶飞溅在板件表面，当清洗剂喷洒表面时会稀释熔解，从而更容易抛光去除。

There inevitably are remnant glue on the board surface due to the fast rotation of the trimming saw among the trimming process. Those remnants will be dissolved by the cleaning agent, which provides great convenience for the later buffing.

抛光单元 Polishing unit

在进行清洗剂喷洒后，开启本单元对封边交接处进行残胶去除抛光处理。

After the cleaning process, the board will be buffed in its edge banding joints.